### Turbocharger

#### REMOVAL & INSTALLATION

##### 200SX (CA18ET Engine)

Fig. 1: Turbocharger assembly — CA18ET engine

1. Drain the engine coolant.
2. Remove the air duct and hoses, and the air intake pipe.
3. Disconnect the front exhaust pipe at the exhaust manifold end (exhaust outlet in the illustration).
4. Remove the heat shield plates.
5. Tag and disconnect the oil delivery tube and return hose.
6. Disconnect the water inlet tube.
7. Unbolt and remove the turbocharger from the exhaust manifold.

   NOTE: The turbocharger unit should only be serviced internally by an engine specialist trained in turbocharger repair.

   To install:

8. Install the turbocharger to the exhaust manifold torque these bolts evenly and to 22–25 ft. lbs. Torque the turbocharger outlet to housing 16–22 ft. lbs. if the outlet was removed.
9. Reconnect the water inlet tube.
10. Connect the oil delivery tube and return hose.
11. Connect the front exhaust pipe at the exhaust manifold end and install the heat shields.
12. Connect the air duct and hoses, and the air intake pipe.
13. Refill the cooling system, start the engine and check for leaks.